|
|
|||||||||||||||||||||||||||||||
|
|
|||||||||||||||||||||||||||||||
|
The PedSALi Project Pedestrian safety using SALi Technology
SUMMARY This article is about "smart" car bumpers. They are filled with SALi, a compressible, elastic fluid. They are soft for pedestrian impacts but stiffen up for impacts with other vehicles. The aim of the PedSALi project was to build and test a prototype SALi filled bumper.
A British University received government
funding to do the basic experiments. The automotive division of Dow Chemicals
agreed to build and test a full sized bumper. To hide their failings, one of the partners created false evidence to suggest that soft bumpers would not work.
We tell the whole story. We present some research data, but you can still follow the article, even if you ignore the graphs. SUMMARY ENDS
How Britain almost made the world's roads
safer.
Motor vehicles have become far safer for occupants over the last century. Unfortunately, reductions in pedestrian casualties have not kept pace. In the 1990’s,
the European Commission tried to remedy this deficiency by drafting legislation
that would require all new cars to be fitted with soft, pedestrian friendly
bumpers. Vehicle manufacturers were unhappy with this proposal, because soft bumpers would be less effective in low speed impacts with other vehicles and street furniture. And this in turn would cause insurance premiums to rise.
Show photograph of injury inflicted by a car bumper
But there is hope! A British invention could keep insurance costs down and protect pedestrians In 1997 Bill Courtney recognised that a car bumper filled with packages of Shock Absorbing Liquid (SALi) could solve this stiffness conundrum. That is, it could be a “smart bumper”; soft for pedestrian leg impacts, but stiff for other impacts. His early research findings were described in several research journals and magazines during the following three years. (If you have come straight to this web page a more basic discussion of SALi Technology is available on our "What is SALi Technology? page.)
Figure 1. 1997, the first public hint that a “smart” bumper was feasible. The following year an article in Auto Express magazine attracted the attention of the Automotive Division of Dow Chemicals. In March 2000, the PedSALi consortium consisting of Dow Chemicals, Bill Courtney (under his trade name of Cheshire Innovation) and the University of Manchester won £250,000 of UK government funding to build and test a prototype bumper according to Bill’s designs. How it works: a soft bumper for pedestrians
Figure 2, pedestrian impact. The SALi fluid flows to the sides of the impact zone. This reduces the stresses on the leg by allowing it to travel the full front to back distance of the bumper before coming to a halt. Additional smart feature: A child’s leg has a smaller horizontal cross section than an adult leg, allowing the bumper to appear softer in accidents involving children.
Supporting evidence (1997) By increasing the width of a SALi cushion it softens. In contrast, changing the width of a block of bumper infill foam does not change its properties. The graphs below show maximum accelerations during impact; maximum forces on the simulated leg increase proportionately. This graph is extracted from [3].
Figure 18. Impact energy absorbing performance of a block of expanded polypropylene foam, compared with SALi pads constructed using grease + granules of the same foam. The length of the block of foam did not affect the impact performance, provided that the length exceeded the diameter of the impact head, so the results for one length only are shown. In contrast, the maximum acceleration for the SALi pad declines as the length of the pad increases.
How it works: a stiff bumper for minor crashes
Figure 3, non-pedestrian impact.
The SALi fluid is trapped and cannot flow to the sides of the impact zone.
Consequently the bumper is stiff for non-pedestrian impacts.
Supporting evidence 1997 [3] The simulated leg impact tests are copied from above and the results for a simulated bumper-bumper impact added. These results show that SALi filled bumpers are “smart”. That is, they can be soft or stiff, depending on the type of impact
Figure 19. Simulated lower leg (1.4 kg mass) & bumper-to-bumper (15 kg mass) impacts The broad conclusion suggested by the simulated bumper impact data, shown in Figure 19, is that a front bumper filled with a suitable formulation of SALi would behave like a soft foam filled bumper, for lower leg impacts, but like a stiff foam bumper, for bumper-to-bumper impacts. This difference in uniaxial stiffness behaviour, for different types of impact, could also be useful in solving the other conflict of stiffness problems identified by Clemo [3] and summarised in the introduction.
So, how come most people don’t know about soft bumpers? The university research was mismanaged and
the EU legislation was abandoned. The mismanagement Here is an extract from the terminal review.
Why did the EU abandon its legislation?
Would the smart bumper have worked? BUT (i) The published research was invalid and carried out under protest from Dow and the inventor, Bill Courtney. (ii) The false research was published in breach of a confidentiality agreement signed with Dow and Courtney.(iii) News of the misleading publications and the trips to America only reached Bill
after
a confidential tip off from within the University. Why was the published research invalid? There were three main flaws in the published papers:
British based researchers should not be going to America to trick their international colleagues in this way. British taxpayers should not be subsidising these trips and research trickery.The hidden good research The good experiments were repeated at Cardiff University six years later. The original results were confirmed and published. [4]
Figure 4 The selective publication of misleading results suggested that a SALi filled car bumper would be unacceptable to the automobile industry. This fake research was a smokescreen. "Proving" that the bumpers do not work “absolved” the academic researchers of any responsibility for the failure of the PedSALi project In total, four misleading papers [11, 12, 13 and 14] were published in breach of the confidentiality clauses of the PedSALi collaboration agreement. Please see point 2 of “Checking our claims”, below, for advice on gaining access to these papers.
Figure 5. Bill suspected financial fraud had been committed so he requested copies of the relevant documents from the University. The information was withheld so he obtained his proof indirectly from the EPSRC.Q.
What was the most blatant financial fraud? Bill Courtney was also offered public
funding to attend the fictional events that would “prove” on paper that the
PedSALi project had been completed. He did not claim. Bill complained to the University after discovering the financial fraud. His evidence of fraud was dismissed by the University using a circular argument: ð The EPSRC had paid the University in full for its PedSALi research. ð Therefore the research was of an acceptable quality.
ð
Therefore any financial irregularities were permissible under EPSRC
funding rules. The "benefits" of
hiding research and financial fraud Any suspicion that
scientists cannot be trusted was avoided.
Meanwhile lives continue to be ruined by crippling
injuries and pedestrians still die on our roads. A dark day in history History may record that in the long run, the University mismanagement of the PedSALi project caused more pointless deaths than all of the terrorist attacks on America, Madrid, Mumbai, Bali, London and Norway. Historians may also be tempted to draw comparisons between the PedSALi fiasco and “the worst industrial accident in history." This happened at Bhopal in India, in 1984. At the very least, 4,000 people died as a result of a chemical plant gas leak. This site is now owned by Dow Chemicals. (But in the PedSALi case, Dow was a victim, not a perpetrator. We cannot have one standard of ethics for industry, and another for academia.)
Checking our claims
1
For a copy of Bill Courtney’s testimony, as sent to the Institute
for Science, Ethics and Innovation, please contact
2 Nullius in verba "Trust no one"In order to gain a balanced picture, consider asking the University of Manchester for their version of events, including details of the unpublished PedSALi research and the June 2004 review quoted above.
3
In contrast to
PedSALi, workers at Cardiff University, operating on a shoestring budget have
produced impressive results. References
These references are a sub-set of those on our
What is Shock Absorbing Liquid (SALi) Technology?
web page.
3 Courtney W A and Oyadiji S O (2000). Characteristics and potential applications of a novel shock absorbing elastomeric composite for enhanced crashworthiness. International Journal of Crashworthiness 5:4 (2000) 469-490. 4 Huw Davies et. al., Cardiff University School of Engineering, Pedestrian Protection using a Shock Absorbing Liquid (SALi) based Bumper System, ESV Conference, Stuttgart, June 2009, Paper Number 09-002. 11 S O. Oyadiji et. al., University of Manchester, Core property characterization for a shock absorbing composite, SAVIAC 75th Symposium, 17-22 October 2004. 12 S O. Oyadiji et. al., University of Manchester, Characteristics of deformable cylindrical beams filled with a shock absorbing composite, SAVIAC 75th Symposium, 17-22 October 2004 13 G. Georgiades et. al., Impact response of flexible cylindrical tubes filled with a shock absorbing composite, University of Manchester, SPIE Conference 7-10 March 2005. 14 G. Georgiades et. al., University of Manchester, Characterization of the Core Properties of a Shock Absorbing Composite, Journal of Engineering Materials and Technology, ASME, October 2007, Vol. 129, pages 497-504.
Other SALi projects: Sassy Hats CrashSALi For notes on Research, Education and Ethics click
Appendix 1
The UK Department for Transport description of the PedSALi project appears at http://www.dft.gov.uk/rmd/project.asp?intProjectID=10434 A bitmapped copy of this page is reproduced below. The key section relating to the importance of low stretch packaging has been highlighted. ----------------------------------------------------------------------- Home > Science and Research > RD > Programmes > DfT - Vehicle Standards and Engineering > (G) Foresight Vehicle > PEDestrian protection using Shock Absorbing LIquid technology (PEDSALI) DfT Research DatabaseProject: PEDestrian protection using Shock Absorbing LIquid technology (PEDSALI)Reference: C3/P35 Last update: 13/10/2003 09:58:29 ObjectivesAt the end of the project it is anticipated that, using Finite Element techniques, it will be possible to predict the performance characteristics of a SALi based shock-absorbing component. Physical testing be will used to confirm the predicted results and validate the model. The chosen materials will be assessed using FMEA techniques to ensure that any adverse effects, such as toxicity and corrosive properties, are recognised and evaluated. DescriptionThis highly innovative project is researching a new composite, impact energy absorbing material that can in effect, automatically alter its stiffness, to cope with different types of impact. At present it is being evaluated with respect to the reduction of serious and fatal pedestrian casualties as the result of road accidents, in line with DTLR targets. The patented material being investigated is a Shock Absorbing Liquid (SALi) which consists of lots of small resilient elastomeric capsules immersed in a matrix liquid and stored in a strong flexible package. Upon impact, all of the capsules are compressed by the matrix liquid and the front face of the package deforms to the shape of the applied load. The compressive stiffness of SALi filled packages increases as the area of applied load is increased. Consequently, a suitable sized package would be soft for a small child’s head impact, but stiff for an adult head impact. If SALi filled packages are integrated into car bumper systems, then the bumpers will be soft for lower leg impacts, but stiff for low speed bumper-to-bumper impacts. This will help to make vehicles safer for pedestrian accidents, while keeping vehicle repair costs low. The unusual cushioning properties of SALi can be illustrated by comparing its impact absorbing performance with that of a block of elastomeric closed cell foam. The project is investigating the three parameters that influence the physical characteristics of a SALi filled impact absorber: the matrix liquid, the size and nature of the elastomeric capsules and packaging design. The matrix liquid acts as a lubricant to facilitate the movement of the capsules and to transmit the hydraulic pressure changes when a load is applied. Additionally the liquid provides viscous damping when the steady state condition is disturbed due to its shear viscosity and bulk viscosity properties. The capsules can vary from expanded polystyrene beads to bubble packing. The size distribution of the capsules need to be optimised in order minimise the total weight of the impact absorber, without compromising on impact absorbing performance. The packaging provides a flexible leak-proof envelope to contain the liquid and capsules but, importantly, it must not stretch significantly during load application. Also, the package must not burst open and eject its contents during a violent impact. The size and shape of the package will affect impact energy absorbing performance. Contractor(s)University of Manchester Cheshire Innovation Contract detailsCost to the Department: £44,200.00 Actual start date: 01 March 2001 Expected completion date: 30 September 2004
Note for the web page reader: Appendix 2 The following comparison between the good unpublished research and the published bad research is extracted from a complaint letter to The Records Officer at the University of Manchester (7th March 2007) . You can obtain a copy of the letter either from Bill Courtney, or from the University, under the terms of the Freedom of Information Act. This letter includes references to the primary source, where the good research was written up for the PedSALi partners. ------------------------------------------------------------------- Extract begins
Figure 6. Originally
Figure 4 in Exhibit 11.
Figure 7. Originally Figure 5 in Exhibit
11.
The published results are even more misleading because the good results were obtained using a smaller sample. If results for similar sized samples had been compared, the magnitude of the deceit would have been even more obvious.
Originally Figure 6 in Exhibit 11. Figure 8. The first research assistant carried out tests on valid samples having a circumference of 220 mm. These results were not published. The second research assistant carried out research using incorrectly packaged samples having a cross sectional circumference of 300 mm. In spite of their smaller cross section, the correctly packaged devices still offer significantly better crash protection.
Extract from complaint letter to the University of Manchester ends
Questions and Answers Q. Why did the EPSRC pay Manchester University for doing misleading research in spite of Bill Courtney's fraud warnings? A. Using the The Freedom of Information (FoI) Act the reasons become clear. (i) A fictional Technical Review of the
research results was created by the University for the EPSRC. Dow played no part in this deceit and were unaware
that the EPSRC had been fooled. (ii) The EPSRC failed to pass Bill's fraud complaints on to their
referees who assessed the University research for payment.
(An admission of this failure is
presented on
the CD ROM.) (iii) This careless behaviour by the EPSRC can be explained because
additional trickery had been used against them. (iv) The University breached its FoI Act obligations by failing to release
the incriminating documents to Bill. Q. What did Bill Courtney do about this? A. At about this time the University set
up an Institute for Science, Ethics and
Innovation, so Bill sent his evidence of fraud to the Institute. (Hard copy plus
CD ROM.) A. The Enquiry employed a neat trick that
allowed the Panel to dismiss all of Bill's fraud claims. The Enquiry succeeded in further discrediting the reputation of SALi
Technology by suggesting
that SALi filled bumpers were a foolish invention that could not work. Q. How did the Panel support this nonsensical statement about Bill's "beliefs"? A. The Report claimed that
the results of the PedSALi and
CrashSALi projects were scrutinized by "the Technical Committee of 6 engineers",
"of more than 120 man-years of engineering experience" and that the Committee
found the evidence did not back up Courtney's "beliefs". BUT THIS "COMMITTEE" NEVER EXISTED (i) One named member of the committee resigned from his
University post and returned home to China two years before the
committee is supposed to have met. Implications for British science Q. Could the Panel have made an innocent mistake? A. The Panel had no excuse for
undermining Bill's good name by making false claims about him. You can check the evidence presented to the Panel for yourself. [Figures 2, 3 and the supporting evidence above. Also, see the Department for Transport description of SALi filled bumpers in Appendix 1 above.] Q. Was this the only "mistake"? A. The Formal Enquiry Report included a
number of demonstrably false statements that damaged Bill's professional name.
For example, it recorded false evidence that his dealings with the good UMIST
researchers referred to in Appendix 3 below had been unethical because
they breached (commercial) confidentiality. Q. How was all this misinformation hidden? Q. The format of the Report lacked academic rigour. It had no indexing, referencing or footnotes. Consequently comparing statements recorded as "facts" with the primary source evidence was very difficult. Q. What did Bill do next? A. Bill tried to clear his name by sending evidence that the Panel's findings were
corrupt to the Institute for Science, Ethics and Innovation. He is
partially sighted, so collating sufficient evidence was a very time consuming
task. A. At an early stage in the problems, Bill Courtney's MP Graham Brady sought an answer to this question. The then Science Minister, Lord Sainsbury, ruled that he was unable to intervene and that it was for Mr Courtney to resolve the problem himself. [The Sainsbury letter is reproduced as Appendix 5 below.] There appears to be no mechanism for dealing with Universities that refuse to
address research fraud, except for the whistleblower to take
action at his own cost. And so the fight to expose University research fraud ends in a state of
closedown.
You are challenged to check the facts You can then contact Manchester University and the EPSRC to cross check Bill's claims. The Freedom of Information Act is a very powerful tool that will enable you to do this. If you do go to the trouble of carrying out a rigorous investigation, you should compare the quality of the evidence you receive from both sides. Bill Courtney’s submissions to the Institute for Science, Ethics and Innovation were supported by very detailed references, with a total of 110 (one hundred and ten) documents being supplied in all. In
contrast, the Formal Enquiry Report findings have to be taken on blind trust.
Please contact us for a CD ROM.
Appendix 3 How the chance to develop a SALi research hub was wasted Research into SALi Technology has been done at six British Universities, in
China, the USA and Ireland. Prior to amalgamation in 2004, the Victoria University of Manchester (VUMAN)
and the University of Manchester Institute for Science and Technology (UMIST)
were separate institutions. The publicly funded research at VUMAN was fraudulent. (See above
and also the CrashSALi
page.) Bill Courtney hoped that post amalgamation the good researchers would prevail and that this embryonic SALi research hub would expand. To generate funding for the hub, he handed over commercial negotiating powers to VUMAN, and agreed to it to taking 50% of all future royalties. Dow Chemicals estimated that the PedSALi project alone would bring about $(US) 1 million/ year to the new University. In order to stimulate SALi
research while ensuring that Manchester remained at the hub, Bill gave
Manchester the right to grant research sub-licenses to other Universities. This
was an important step because Bill wanted to scotch the myth that once a patent
is granted, Universities are barred from investigating that area of technology. (British University researchers
have been known to throw our technology leads to other countries because they
were ignorant of patent law. They genuinely believed that they were acting in
the best interests of humanity by not filing patents, because this act would
throttle innovation.)
What happened in reality When Bill Courtney's MP asked for time to investigate the matter, the new University created a smokescreen by falsely pursuing Bill for debt recovery. (See CrashSALi page) The good researchers and the honest Business Manager that Bill trusted with his intellectual property all left the new University. Bill wrote to the University Vice Chancellor urging him to contact them, to hear their side of the story, but his suggestion was not taken up. The legal threats affected Bill's health, he became partially sighted and he ran out of funds. The SALi patents had to be abandoned and Bill's dedication to developing SALi Technology since 1986 came to nothing. SALi Technology is now being developed in China, but the Chinese have refused to cooperate with Bill or a British University. (CrashSALi page)
Appendix 4
"Britain plc" is failing to learn from its mistakes The Government is currently
planning to invest £50 million in a university based graphene research hub. The
EPSRC is helping to draw up the business plan. The current evidence suggests that British University culture is not geared up to wealth creation. 4.1
Evidence from within Manchester University "Britain plc" lost out because Cheshire Innovation was locked into a legally
binding agreement that gave Manchester University the sole authority to
negotiate with industry on its behalf. (ii) The graphene own goal Manchester University threw away the chance to file at least four core patents
relating to graphene. Using the sub-licensing strategy pioneered by Courtney at Manchester a few years earlier, the granting of patents would not have hampered the international development of graphene technology. In fact it would have had the reverse effect for Britain plc; Manchester would have become the hub for the dissemination of graphene knowledge because it would uniquely hold the contact details for its sub-licence holders. Q. Are SALi and graphene similar technology breakthroughs?
A. Well, no and yes. Graphene has a far
wider range of potential applications, so it is almost arrogant to refer to
SALi in the same sentence.
Bill Courtney discovered SALi
in 1986, two decades before the 2004 graphene breakthrough. The Chinese are now independently developing SALi and the first commercial graphene products are coming from the USA. Britain has learned nothing from its long history of leading the world in invention, then leaving others to profit.
4.2 Evidence from Cambridge University The following article verifies that Manchester University's careless treatment of SALi Technology is not an isolated case. "Concerns over how ‘UK plc’ will realise returns on investments into graphene research"http://www.cambridgenetwork.co.uk/news/article/default.aspx?objid=86399
Appendix 5 Letter from Lord Sainsbury to Graham Brady MP
Bill Courtney
comments
Since its birth in ancient Greece, science has been our most successful human endeavour. This success is based on a unique set of quality control systems. The whole edifice of science will collapse if we abuse these systems to hide embarrassing research failures.
British science will be reduced to junk bond status if we take the lead in abusing our science heritage.
British technology is also threatened Britain will not be reborn as a modern manufacturing country if there is a lack of moral courage to tackle embarrassing research fraud.
|
|
||||||||||||||||||||||||||||||
|
Copyright Cheshire Innovation 2002-11 | All Rights Reserved | Site Design By Richard Klee
| Contact Us
|
|||||||||||||||||||||||||||||||